Industrial automation

Development, design, and implementation of industrial automation systems. Includes all or part of the following activities:

Investment design
Implementation of Electrical, I&C (Instrumentation & Control), and Automation parts
SCADA systems for supervisory control of the production process: configuration, visualisation, and control of technological processes, alarm management, data archiving for equipment status and performance of technological consumers, production reporting; application programming in SCADA
PLC application programming
Manufacturing and assembly of power and control electrical switchboards
System integration and consulting – programmable logic controllers, fieldbuses, protocol converters, OPC DA, HDA, AE servers, SCADA, OPC data exchange between automation systems and enterprise business management databases (MES/ERP)
Training for maintenance personnel and operators
Testing and commissioning
Repair and modernisation of equipment, hardware, and software upgrades
Warranty and post-warranty service

Integrated supervisory control system for an alcohol production plant. Visualisation and control of technological processes, alarm management, data archiving for equipment status. Optimisation of energy costs and material flows.

Centralised monitoring and control system in a thermal power plant (CHP). Integration, visualisation, analysis, and archiving of OPC data from all control systems. Alarm management and “First Out” function. Provision of reliable centralised access to OPC data for the plant’s business management systems.

Energy monitoring of electricity generation and consumption in CHPs, PV plants, and various consumers.

Automation of production workshops in defence manufacturing.

Management automation and monitoring for Stara Zagora Water and Sewerage (ViK Stara Zagora).

Automation of silo facility management for a feed mill.

Systems for electronic data transmission from measuring devices for excise goods and goods movements in a tax warehouse to the Customs Agency information system.

Polymerisation process control system.

Silicon dioxide production control system.

Thermal loss compensation systems. Maintaining constant temperature in tanks and pipelines. Flexible electric heating panels, manufactured by EXBIT®.

Bulk material humidification systems and absolute moisture control in flow using microwave sensors.

Electrical equipment and I&C of installations for storage and dosing of liquid glucose-fructose products.

Electrical equipment and I&C of installations for storage, vaporisation, and distribution of liquid $CO_2$ , $O_2$ , $N_2$ , and $Ar_2$ .

Investment design and engineering for the Electrical, I&C, and Automation parts of manufacturing plants.

Development of conceptual and detailed designs for Electrical, I&C, Automation, fieldbuses, PLC/SCADA-based systems, and Process Engineering parts.

EXBIT^® executes electrical power and signal electrical installations, installation, commissioning, and start-up of I&C and various levels of automation. Execution can be based on in-house or external designs, independently or as part of a wider automation system.

Implementation of SCADA systems for production monitoring and control, energy management, and material flow monitoring. Communication with programmable logic controllers, fieldbuses, protocol converters, OPC DA, HDA, and AE servers, as well as OPC data exchange between automation systems and enterprise business management databases (MES/ERP).

18 implemented SCADA ICONICS / MITSUBISHI ELECTRIC systems across EXBIT^® projects.

5 WinCC Siemens SCADA systems implemented in EXBIT^® projects.

SIMATIC WinCC Unified Engineering

SIMATIC WinCC Unified (TIA Portal) enables the fast and efficient creation of visualisations for any application, ranging from a single machine to an entire plant.

SIMATIC IPC software and tools

SIMATIC IPC software and tools help configure, diagnose, and visualise automation tasks to identify faults early and effectively minimise downtime.

PLC programming for process control, either independently or as part of automation systems. The automation systems implemented by EXBIT^® predominantly utilise OMRON PLCs, in the programming of which our specialists have many years of experience, though SIEMENS, SENECA, ABB, and other controllers have also been programmed and deployed across various sites.